Machining dynamics: Fundamentals, applications and practices

Information regarding this edited book can be found at this link:Machining dynamics play an essential role in the performance of machine tools and machining processes in manufacturing. Current advances in computational modelling, sensors, diagnostic equipment and analysis tools,3D surface metrology and manufacturing science are giving researchers and practising engineers a new perspective on the machining process. Machining Dynamics: Fundamentals, Applications and Practices reflects the new integrated approach to studying machining dynamics by presenting state-of-the-art applications, practices and research in the field. Written by experts in each field, the first part of the book presents the basic theory, analysis and control methodology in addition to detailed modelling and diagnostic techniques for machining dynamics, while part two focuses on applying the fundamentals of machining dynamics in a variety of machining processes including turning, grinding, gear machining and nontraditional machining. Advanced undergraduate and postgraduate students studying manufacturing engineering and machining technology will find Machining Dynamics: Fundamentals, Applications and Practices a comprehensive and up-to-date introduction to the subject while the book’s thoroughness allows it to serve as a useful reference for manufacturing engineers, production supervisors, planning and application engineers and designers. The Springer Series in Advanced Manufacturing publishes the best teaching and reference material to support students, educators and practitioners in manufacturing technology and management. This international series includes advanced textbooks, research monographs, edited works and conference proceedings covering all subjects in advanced manufacturing. The series focuses on new topics of interest, new treatments of more traditional areas and coverage of the applications of information and communication technology (ICT) in manufacturing

(Re) Constructing Gender in a New Voice: the Role of Gender Identity in Sla, the Case of Malaysia

This study is a qualitative study of Malaysian children aged between four and six years engaged in a story-telling task. The question posed in this piece of research then: Is the role played by gender in SLA? If it does play a role, what then is the nature of this role? The path taken by this study is to analyze discourse in story-telling

Gamma-ray Emission from Millisecond Pulsars - An Outergap Perspective

In this review paper we explain the following gamma-ray emission features from the millisecond pulsars. (1)Why is the dipolar field of millisecond pulsars so weak but the magnetic pair creation process may still be able to control the size of the outergap? (2)A sub-GeV pulse component could occur in the vicinity of the radio pulse of millisecond pulsars. (3)Orbital modulated gamma-rays should exist in the black widow systems for large viewing angle.Comment: This is the proceeding paper of 3rd Fermi Asian Network Workshop and will be published by Journal of the Korea Space Science Societ

Design and analysis of a piezoelectric film embedded smart cutting tool

This is the author's accepted manuscript. The final published article is available from the link below. Copyright @ 2012 Institution of Mechanical Engineers.The condition of a cutting tool is an important factor for manufacturing processes. Tool wear has a strong influence on the cutting forces, resulting in poor surface roughness and dimensional accuracy of the workpiece. Therefore, the use of a dynamometer to measure cutting forces is a well-known approach, but it has several limitations such as high cost, poor performance in harsh industrial machining environments and possible interference with cutting dynamics. This article presents a novel smart cutting tool using a separate single-layer piezoelectric film as the sensing unit to detect the orthogonal cutting force. Simulations were performed to validate the feasibility of the proposed design, and the model was also able to detect better force measurement sensitivity. Furthermore, cutting trials were carried out to validate cutting tool performance experimentally

Optimisation of the hydrotesting sequence in tank farm construction using an adaptive genetic algorithm with stochastic preferential logic

In the construction of tank farms there is a requirement for the tanks to be hydro-tested in order to verify that they are leak proof as well as proving the lack of differential settlement in the foundations. The tanks will be required to be filled to a predetermined level and then to maintain this loaded state for a certain period of time before being drained. In areas such as the Middle East water for hydro-testing is not freely available as sea water is often not suitable for this purpose, so fresh water needs to be produced or transported to the construction site for this purpose. It is therefore of major benefit to the project to schedule the hydro-testing of the tanks in such a manner as to minimize the utilization of hydro-test water. This problem is a special case of the Resource Constrained Project Scheduling Problem (RCPSP) and in this research we have modified our previously developed Fitness differential adaptive genetic algorithm [4, 6 & 7] to the solution of this real world problem. The Algorithm has been ported from the original MATLAB code into Microsoft Project using VBA in order to provide a more user friendly, practical interface

Modelling and simulation of the dynamic cutting process and surface topography generation in nano/micro cutting

In nano/micro cutting process, the surface quality is heavily dependent on all the dynamic factors in machining including those from the material, tooling, cutting parameters, servo accuracy, mechanical structure deformation, and non-linear factors as well. The machined surfaces are generated based on the tool profile and the real tool path combining with the various external and internal disturbances. To bridge the gap between the machining conditions and the surface quality, the integrated simulation system presented involves the dynamic cutting process, control/drive system and surface generation module. It takes account all the intricate aspects of the cutting process, such as material heterogeneity, regenerative chatter, built-up edge (BUE), spindle run-out, environmental vibration, and tool interference, etc. The frequency ratio method is used to interpret the surface topography and texture formation. The proposed systematic modelling approach is verified by the cutting experiment

Low carbon manufacturing: Characterization, theoretical models and implementation

Today, the rising of carbon dioxide (CO2) emissions is becoming the crucial factor for global warming especially in industrial sectors. Therefore, the research to reduce carbon intensity and enhance resources utilization in manufacturing industry is starting to be a timely topic. Low carbon manufacturing (LCM) can be referred to the manufacturing process that produces low carbon emissions intensity and uses energy and resources efficiently and effectively during the process as well. In this paper, the concepts of LCM are discussed and the LCM associated theoretical models, characterization and implementation perspective explored. The paper is structured in four parts. Firstly, the conception of low carbon manufacturing is critically reviewed then the characterization of low carbon manufacturing is discussed and formulated. Third part, the theoretical models are developed with initial models by using the theory from supply chain modeling and linear programming solutions (LP). The models show the relationship of resource utilizations and related variables for LCM in two levels: shop-floor and extended supply chain. Finally, the pilot implementations of LCM are discussed with two approaches: desktop or micro machines and devolved manufacturing. The paper is concluded with further discussions on the potential and application of LCM for manufacturing industry

Rapid manufacturing as a tool for agile manufacturing: applications and implementation perspectives

Manufacturing engineers and technologists around the globe are already well familiar with manufacturing methodologies and systems developments in the last part of the twentieth century. Many are probably also familiar with the current state of Rapid Prototyping (RP) technologies, especially in the areas of concept model making and prototype development. They may not however, be so familiar with the more recent developments of these technologies towards Rapid Manufacturing (RM) and the directions which the applications of RM technologies are taking for agile manufacturing purposes in particular. This paper critically reviews the various technologies currently available, outlines development trends in RM, discusses the approach, application and implementation perspectives by which these RM technologies are applied for increasing agility and responsiveness in manufacturing. Furthermore, the paper describes two case study examples to further illustrate the application scenarios in agile manufacturing before concluding remarks

Design of generic modular reconfigurable platforms (GMRPS) for a product-oriented micro manufacturing system

With the proposition of the concept of product-service systems, many manufacturers are focusing on selling services or functionality rather than products. Industrial production is shifting production models from mass production to mass customization and highly personalized needs. As a result, there is a tendency for manufacturing system suppliers to develop product-oriented systems to responsively cope with the dynamic fast moving competitive market. The key features of such a manufacturing system are the reconfigurability and adaptability, which can enable the system respond to the changeable needs of customers quickly and adaptively. Therefore, one of the challenges for the micro manufacturing system provider has been the design of a reconfigurable machine platform which will provide the functionalities and flexibility required by the product-oriented systems. In this paper, a new micro manufacturing platform, i.e. a generic modular reconfigurable platform (GMRP) is proposed in order to provide an effective means for fabrication of high quality micro products at low cost in a responsive manner. The GMRP-based system aims to be a product-oriented reconfigurable, highly responsive manufacturing system particularly for high value nano/micro manufacturing purposes. To reuse components and decrease material consumption, GMRP is characterized by hybrid micro manufacturing processes, modularity of key components, and reconfigurability of machine platforms and key components. Furthermore, a practical methodology for the design of reconfigurable machine platforms is discussed against the requirements from product-driven micro manufacturing and its extension for adaptive production